How You Can Prevent Factory Equipment Failure

How You Can Prevent Factory Equipment Failure
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    Running an efficient factory floor is all about smooth operation, whether from your employees or the machinery they use every day.

    While managing human labor comes with its own techniques and challenges, maintaining machines seems relatively straightforward—until something goes wrong and your whole operations halt.


If you’re wondering how you can prevent factory equipment failure in your warehouse, check out these tips for proper preventative machinery care.

Practice Proper Operation

This tip is simple but extremely crucial when practicing proper preventative care. Equipment damages often stem from improper operation and human error.

The easiest way to ensure that your employees are operating their machinery correctly is to, first and foremost, know the ins and outs of every piece of equipment within your warehouse. Consider reaching out to more specialized experts who truly understand your industrial machinery.

Thoroughly educate yourself regarding the complexities of each piece of equipment—most of your devices come with extensive manuals, and many will have countless tutorial videos available through the internet. With that knowledge, you can properly train your workforce on how to manage their equipment correctly.

Make a Schedule

The essential factor in the maintenance of factory machinery is regular checkups. Instead of waiting for equipment to falter and spending countless hours remedying the issue just to miss out on precious work time, create a regular maintenance schedule to keep your machinery working at its fullest potential.

The most effective way to conduct regular inspections is to identify potential failures, create plans to prevent them, and then deal with the few remaining mishaps when they arise. By knowing the precise make-up and functions of your equipment, you’ll be able to recognize failures in advance for each specific machine—the common reasons an industrial pump fails may be much different than the reasons for CNC metal cutting machines.

Educate your staff on the equipment they use so that there is always a pair of eyes looking out for future damages or errors.

Find a Balance

When it comes to machinery maintenance, you have to achieve a perfect balance—over-maintaining equipment can be as counterproductive as under-maintaining. When you conduct too little maintenance on equipment, you risk machinery breaking down, working less efficiently, and costing the business more money.

When you’re doing too much maintenance on various equipment, you waste work time, underutilize assets, and slow production. Furthermore, most industrial equipment requires fine-tuning, and tinkering with the devices too much may cause more harm than good. It’s best to find the perfect balance that works for your equipment and your warehouse’s needs.

Ultimately, educating yourself on how each machine within your warehouse functions, the problems it’s most likely to suffer from, and ways to fix said issues is the best possible way you can prevent factory equipment failure. Take the necessary time to master your fleet of machinery, and never hesitate to reach out to experts for valuable information regarding the moneymakers of your business.

Image Credit: Adobe Stock

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