How To Protect Electronic Components During Manufacturing

How To Protect Electronic Components During Manufacturing
  • Opening Intro -

    If you’ve ever watched a show about how manufacturers make products or been a part of the build yourself, you know the kinds of intense processes that technicians use.


Whether it’s a furnace heated to thousands of degrees Fahrenheit or a vacuum-sealed chamber, there is a brutal blend of science and industry that crafts the items we use every day.

Are you a part of a manufacturing facility that utilizes such intense procedures? Do your products include electronic or otherwise delicate parts that need special security? Read on to discover how to protect electronic components during manufacturing.

Check Your Ingress Rating

It’s no secret that electronic components can cause everything from electrical discharge to fires. Without adequate protection, any of these hazards could manifest, threatening the safety of all workers in the facility.

Check your ingress rating—noted in a succinct IP code—and assess whether your electrical enclosures are up to standard. If not, you may want to reassess your product design or manufacturing order.

Low Intensity Manufacturing Methods

It may surprise some manufacturers to know that you can achieve similar or even better results with less energy, heat, or pressure.

In fact, there are dozens of untapped benefits of low-pressure overmolding with electronics that save workpieces from undue stress, pressure, and heat. This process gently molds electronics into products, combining them without immense force at work.

Add Coatings and Housings Sooner Rather Than Later

One of the biggest reasons manufacturers encounter issues with their electrical parts during processing is because they exposed them for too long. Assess your procedural order and see whether product safety would increase by adding electrical coatings or housings earlier. This way, you avoid exposed electronic components later down the production line.

Procedural Assessment: A Quick Aside

Shifting your manufacturing order is no small ordeal. While you shouldn’t take this suggestion lightly, it’s a surefire way to completely avoid electrical mishaps.

Before you decide on the feasibility of the shift, you should perform a walkthrough analysis. You should walk with your product along its journey from beginning to end.

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As you see it go from raw materials to the final product, note the various inefficiencies and safety hazards, especially those relating to the electrical components. Once you have all the facts in hand, you can perform a thorough analysis of your industrial method.

If you decide that restructuring your plant is the best option, you must begin preparations for moving machines up and down the assembly line, allocating resources to small-scale reconstruction projects, and training employees on updated procedures.

Understanding how to protect electronic components during manufacturing is a vital part of responsible production. Prioritize your worker safety, product integrity, and procedural efficiency by redesigning your industrial processes.

When you prioritize these elements, you will have a more productive, effective, and positive workplace—not to mention a better product to deliver to customers.

Image Credit: protect electronic components during manufacturing Adobe Stock

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