How To Prevent Injuries in Chemical Manufacturing Plants

How To Prevent Injuries in Chemical Manufacturing Plants
  • Opening Intro -

    Working in a chemical manufacturing plant is rewarding.

    You get to participate in the creation of chemical compounds that make up products of every shape, size, and level of importance.


But that doesn’t mean working in these facilities is always a walk in the park.

You’re around a vast assortment of chemicals, heavy machinery, and other people. As a result, accidents will occasionally happen. Fortunately, there are numerous ways to prevent injuries in chemical manufacturing plants, and we’ve outlined them in this brief guide.

Injuries in Chemical Manufacturing Plants

Before we delve deeper into preventing them, it’s wise to know which injuries are most common in chemical manufacturing plants. Every facility is different. But on average, most chemical manufacturers note the following injuries as some of the most common:

  • Slips, trips, and falls (cuts, breaks, concussions)
  • Chemical exposure (burns and inhalation)
  • Overexertion (exhaustion, physical strain)

It makes sense that these injuries would be at the top of the list. But what causes these things to happen on the job?

Common Causes Behind These Injuries

Several factors contribute to injuries in chemical manufacturing plants. But it mostly has to do with three things:

Improper and Outdated Training

  • Shortcuts and workarounds
  • Unsafe loading and unloading methods
  • Improper and hazardous storage of chemical substances

Equipment Neglect or Improper Maintenance

  • Machinery that’s not up to current standards
  • Broken or faulty equipment that fails to adequately protect workers
  • Dangerous and costly machine malfunctions

Good Old-Fashioned Human Error

  • Complacency and bad habits
  • Refusal to follow proper procedures and protocols

In chemical manufacturing, the injuries that result from these accidents can be severe. For this reason, it’s imperative to understand the best ways to keep your plant as safe as possible.

Effective Injury Prevention Strategies

Knowing more about injuries in chemical manufacturing and what causes them is only half the battle. If you want to keep them from happening, you must have effective prevention strategies in place.

Perhaps it’s been a little while since you trained your staff on safety procedures. If so, it might be time to start implementing refresher training seminars once a month. Or maybe you’ve noticed a lot of issues with the way your workers store certain chemicals lately. In this case, it might be beneficial to go over the official OSHA chemical storage guidelines and provide your employees with pocket-sized copies of them for reference.

You may also consider investing in cutting-edge PPE and other types of safety equipment to ensure your workers are as safe as possible. Designating specific areas of your facility for loading and unloading goods is another excellent idea.

In short, preventing accidents and injuries in chemical manufacturing facilities is all about understanding how these injuries occur. Moreover, it’s about taking that knowledge and using it to emphasize old protocols and create new ones to ensure the safety of everyone working in your plant.

image credit: How To Prevent Injuries in Chemical Manufacturing Plants by Adobe stock image FILE #: 171689324



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Categories: Employee Safety

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