Common Shrink Wrapping Mistakes and How To Solve Them

Common Shrink Wrapping Mistakes and How To Solve Them
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    Using shrink wrap to prepare your products for shipment is one of the best choices your business can make. Shrink wrap provides protection from the weather, rodents, and other substances that can harm your products before they arrive at their destination. Learning the common shrink wrapping mistakes and how to solve them is crucial in keeping the overall integrity of your business.

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Using shrink wrap to prepare your products for shipment is one of the best choices your business can make. Shrink wrap provides protection from the weather, rodents, and other substances that can harm your products before they arrive at their destination. Learning the common shrink wrapping mistakes and how to solve them is crucial in keeping the overall integrity of your business.

Splitting Seals

The most significant threat to the process of shrink wrapping products is seal splitting, which the company should address immediately. When the seals split, the packages inside are at risk of losing products during shipping, as well as potentially allowing individuals to tamper with the boxes.

To avoid this costly issue, clean your sealing wire daily and check the wire temperature. The clamp on the machinery may not be applying enough pressure to the shrink film too. Other than the machinery, the film you are using might not be thick enough.

Angel Hair

Angel’s hair is when tiny, melted plastic strands stretch from the shrink wrap. This happens when the sealing bar or wire is not reaching the appropriate temperatures, causing the film to stretch off the wire instead of being cut.

Fix this problem by checking your seal wire’s temperature and the conveyor belt speed; both can be factors in stretching the wrap. Make sure the machine completes each cycle according to standards to get a quality cut and wrap every time.

Dog Ears

Dog ears happen when the corner of your film starts to protrude, symbolizing dog ears. This is a common shrink wrapping mistake that is simple to fix. This issue happens with you use excess shrink wrap, or your heat gun is incompetent.

Choose a shrink wrap heat gun that is warm enough to shrink the wrap along the edges yet cool enough not to damage the product. Use less film and check the product boxes’ measurements and the shrink film you are using.

Crow’s Feet

If you notice wrinkles around the corner of the package, this is crow’s feet. Again, this can happen due to excessive film or using a smaller wrap than what is needed. You want to aim for uniform wrapping every time for the best quality control.

If you take an extra pass over the wrinkles with your heat gun, it can clear up the crow’s feet and make them disappear. Always check the performance of your heat gun and ensure the measurements of the film are adequate to the package size.

While most mistakes are easy to fix, you should be checking the machinery and other components daily for the best applications day in and day out as a business. Improving minor issues and ensuring your packaging is in pristine condition upon shipping shows your clients you care and value their time and money. Avoid these shrink wrapping mistakes right away for the best business practices.

Image Credit: Common Shrink Wrapping Mistakes and How To Solve Them by Adobe Stock #445167065

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Categories: Asset Management

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